The open/close mould got its name from its easy movement and function when the injection mould for machining of the plastic parts is clamped onto an injection moulding machine. The injection mould or the injection moulding machine opens and closes without any further necessary movement taking place in the injection mould. The entire motion sequence is called an injection cycle or just cycle. It begins with a closing of the injection mould. When it is closed, a liquid, hot plastic mass is injected into the injection mould under pressure. Now a certain amount of time must pass before the liquid plastic has cooled and solidified and the plastic part in the injection mould reaches a certain stability. The injection mould opens and the finished, still-warm plastic parts are ejected from the injection mould. When all of the movements are finished, the process starts again. For the outside observer, the machine opens and closes again and again. The direction in which the injection mould or the injection moulding machine opens and closes is called the main demoulding direction. All movements of the injection moulding machine, the injection moulds and the moving parts in the injection mould run in this axial direction. Depending on the component there can be additional demoulding directions. This is described in Section 2.2. The open/close mould is the simplest of all injection moulds. As a result it is often the cheapest. Already in the planning and designing of plastic parts, efforts are made so that the plastic piece can be produced with this type of injection mould. Figure 2.1 shows the demoulding direction of a simple open/close mould. Both upper part (fixed half) and lower part (moving half) open and close in an axial direction. The plastic part has been designed for being produced with this specific mould in such a way that when opening the mould on the injection moulding machine it is not damaged or destroyed.
Figure 2.1 Demoulding direction
The plastic parts which are to be produced with such an injection mould have no structural elements which deviate from the main demoulding direction. Cupshaped or flat parts, for example, are manufactured with this type of mould. A plastic part can have elements such as side openings, latches and clips, laterally protruding edges or pipes. For the demoulding of these elements, moving components—called slides or inserts—are designed for the mould. In a secondary demoulding direction, these elements called undercuts can be removed from the mould without damage. More on this in Section 2.2. The previously mentioned “expanding” parts container and cover is shown in Figure 2.2 to illustrate how such plastic parts produced in an open/close mould can look. Here already is the first addition to container and cover. To connect the two and be able to close the container, a sleeve is introduced in every corner of the container and, aligning to the sleeve, a stepped bore is introduced in the cover. Now you can screw down the cover on the container with four screws. Both the size of the injection mould as well as the open and close technique do not change despite these additions to the plastic parts. The additional elements are also in the demoulding direction.