Professional Manufacturer of Junction Box Mold

If you are looking for a reliable and experienced plastic junction/wire box mold manufacturer, don't miss WYD Mold. 

WYD Mold is committed to producing high-quality, high-precision plastic junction/wire box molds (circular junction box molds, square junction box molds,rectangular junction box molds), and providing cost-effective mold related services. Although there are thousands of excellent mold companies in China, we are definitely the one who hopes to win your trust and establish a long-term cooperative relationship with you the most.

6 Steps of Injection Molding for Junction Box Molds
Mold Steel Preparation
Junction Box Mold Design
Junction Box Mold Quotation

Select high-quality mold steel and perform a series of operations such as detection, cutting, flying knives, and heat treatment. Eliminate problems such as deformation, sand holes, and cracking of steel during later processing.

WYD mould experienced designers can design the appearance of products according to customer requirements and complete mold drawings.Including product weight adjustment, cooling system design, and various other accessories.

Choose freely from three inquiry methods:

1.You can provide junction box photos with dimensions (Length x Width x Height).

2. According to 3D modeling of your junction box for mould quotation.

3.Express junction box samples to us for inquiry.

Delivery the Mold
5-axis Machining
Junction Box Mold Testing

Before timely delivery. There are several ways for customers to confirm junction box molds, including the following:1. Confirm the expressed sample. 2. Provide sample pictures and videos, mold pictures and trial videos. 3. Testing mould again when customer is here.

After the final step of the junction box mold is completed, we will select the same model of injection molding machine for trial molding based on the model that the customer will use, to ensure that the customer can start production smoothly and normally after receiving the junction box mold.

WYD mould usually use 5-axis machining for junction box molds. Like 5-axis deep hole drilling and 5-axis CNC milling. Greatly improves the precision of mold processing, reduces errors generated in different processing steps, prolongs the lifespan and durability of molds, and creates greater benefits for customers

Our Factory [WYD Mould] attaches great importance to the design of the mold cooling water circuit, as a good designed cooling system is one of the valuable indicators of a great injection junction box mold.


How to obtain a good cooling system? Of course, it is through our designers setting the optimal waterway position, cross-sectional size, and number of waterways around the product area. It can achieve uniform and sufficient cooling of the mold in the shortest possible time, effectively shorten the cycle time of mould, and improve the efficiency and production capacity of junction box mould.


In addition, the design of the cooling system also affects the appearance of the product to a certain extent.For example, Reduce product shrinkage and deformation。



Design of cooling water circuit for junction box mold
How to choose the junction box mold steel

There are many steel options for making junction box moulds, but the most commonly used ones are steel P20,steel 718,and steel H13. In order to achieve better cooling effects, beryllium copper is usually embedded at the top of the mold core and along the edge of the mold cavity.


If you don't have any special requirements, steel P20 is the best choice for making junction box molds. Firstly, this type of steel is relatively cost-effective. Secondly, With proper maintenance of the mold, even if the P20 hardness is only 28-30 HRC, the production capacity can reach millions of mold cycles, which means it can produce millions of junction box without any problems.


If your production capacity demand is huge, of course, you can choose better and more expensive mold steel (718 or H13) to make junction box mold. Although the unit price of the mold is high, the relative production cost of the product will be lower.




Types of Junction Box Moulds




 



 

Single Cavity 

Junction Box Mould

Multi-Cavity 

Junction Box Mould

Beryllium Copper

 Junction Box Mould

This type of mold is a mold with a beryllium copper embedded at the top of the junction box mold core and the neck of the mold cavity, both single cavity molds and multi cavity molds all can be embedded with beryllium copper.
This type junction box mould produce  only one box in one shot when the mould is running.It also called 1 cavity junction box moulds. It is suitable for the customer  who is with low production capacity and control costs.
This type of mould produce several   junction boxes at the same mould shot.Usually there are 4 cavities and 8 cavities junction box moulds we   made.It is suitable for customer who use large production capacity  machine to produce relatively small   size junction box.
What are the Applications of Junction Box?

Although we are only a factory producing junction/wire box molds, it is also necessary for us to understand and introduce to customers the practical applications of junction box.As far as we know, junction/wire box are widely used in daily life, involving various industries, especially for the convenience of people's lives nowadays.At present,junction box is mainly divided into outdoor and indoor. 


Junction box are widely used in fields such as construction,electrical installation,and industrial equipment,They are used to accommodate and protect wires and cables,prevent damage and interference,and facilitate maintenance and replacement.For home using,the junction box applications including lamp,garden power tools,Christmas holiday lighting,landscape decoration,pool pumps,mountains,fish points and so on.

Our Previous Junction Box Mold Projects

As one of the plastic mould manufacturers for injection mould .Quality is always the soul to our company.So we will continue to learn and research, striving to strengthen our own technology and supply high-quality junction box molds.


We have the trust of customers for many years.Our company have fixed customers in many countries,like Ghana, Ethiopia, India, Malawi, Lebanon, Egypt,Dominica Czech Republic...and so on.


The following video show our completed Junction Box mold projects, which can give you a certain understanding of our mold quality level. And hope to have the opportunity to establish a long-term cooperation with you.

Here is the Round Junction Box/Wire Box Mould Testing Video.

Contact telephone:0086-158-8869-5972

location:No 431,Houyanghuang Village,Xinqian Street,Huangyan,Taizhou City,Zhejiang Province, China.

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